DYSS X5 camera guided cutter/router

Our digital cutting service is provided by a DYSS 5 industrial cutter, with camera guided cutting and routing facilities and is a recent addition to our existing die cutting machinery.

It has the facility to cut rigid, semi-rigid and flexible materials, enabling us to process our polyurethane bumper tapes and protection films into intricate die cut pieces, in kiss-cut, straight edge cut or chamfered formats.

Combined with a state of the art Pro Camera System, the CAD software programme enables cost-efficient nesting of intricate cutting patterns, enabling maximum yield from all our polyurethane materials. In addition, we also have full control of the hardware within the cutting table, allowing us to programme the bed suction levels by zones if necessary and also have full control of the cutting head, tools and respective settings for the different materials that we process; streamlining our production and reducing wastage.

The advanced software programme also enables the rapid production of samples and prototype moulds in-house, reducing customer waiting time and costs associated with externally produced cutting formed. It also allows maximum yield of any material via its ‘nesting’ capability regardless of how intricate the pattern – The perfect Digital Cutting Service.

Lamination Facilities.

Our Jagenberg laminator was purchased specifically for bespoke lamination processes when direct adhesive coating is not possible. We have carefully refined and modified our high spec lamination tapes in close association with our customers. They will bond to a wide variety of substrates, ranging from extruded and calendered polyurethane sheet to heavily embossed or debossed surfaces and are plasticizer resistant, an important consideration when dealing with heavily plasticized materials.

Slitting Facilities.

Our fully automated Cevenini ED400 is a CNC controlled lathe slitter, with reversible blade and mandrel drive, incorporating a 4 cut programme and variable entry speed. This state of the art slitting machine enables us to offer faster turnarounds and greater flexibility for our customers. 

Die Cutting Facilities.

We have a range of manual, fixed head, flatbed and rotary die cutting presses that are used for intricate kiss cutting through to heavy press work up to 9 tonnes. We can process parts ranging from very small individual pieces to large single die cuts, profiles and gaskets. From intricate self-adhesive screw covers, kiss cut, with the skeletal waste removed, to heavy-duty gaskets 900mmx450mm. Our flat-bed presses benefit from low initial tooling costs, whilst our high-speed rotary facility is ideal for large volume continuous runs.

GD RO175 Rotary Die Cutting – ABS Screw Covers

Our Guidolin Girotto model RO 175 rotary die cutter has a working width of 175mm with operating speeds up to 100 meters per minute.

It is a state of the art piece of equipment, that enables us to produce intricate die cut bumper feet, spacers and protectors, for use in a wide manner of applications including Automotive, Aerospace, Telecom, Electronics, Marine, Defence, White Goods & Communications.

Our die cut polyurethane bumper feet have the same performance characteristics as Eazi-Stops™ Bumper Feet – Excellent skid resistance, Excellent Cushioning properties, Excellent Vibration and Damping properties. Rotary Die cutting yields a level of uniformity in final product that is almost unmatched. Die cut parts that are consistently within specification are critical to any fine tolerance project and with rotary die cutting this is easily facilitated. Speed is also a positive factor when using rotary die cutting.

Visit our sister company Cover-Caps UK for more details